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HSENI Safety Alert – Product Recall for 3M Versaflo Intrinsically Safe Powered Air Turbo TR802E presenting a high risk of fire and explosion

Date published: 09 June 2026

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Introduction

HSENI have received a Product Recall for 3M Versaflo Intrinsically Safe Powered Air Turbo TR802E (2602-0262). The product has been recalled by the manufacturer due to presenting a high risk of fire and explosion.

Issue

The product presents a risk of fire and explosion because it may contain battery contact pin assemblies that differ from the design validated during the Intrinsic Safety (IS) certification process. This means the product may not perform to its certified level of ignition protection in explosive atmospheres.

The product does not meet the requirements of the Personal Protective Equipment (Enforcement) Regulations 2018 (and thus the Personal Protective Equipment Regulation 2016/425/EU) and The Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Regulations 2016 (ATEX).

Affected Products

The product was intended to be an ATEX Certified belt mounted air purifying device that can be used in certain potentially explosive atmospheres and will have been manufactured in USA. Please find an example and images of affected products below:

  • Product recall: 3M Versaflo Intrinsically Safe Powered Air Turbo TR802E

Serial Numbers affected:

  • TR802E048162-TR802E048182
  • TR802E048184-TR802E048195
  • TR802E048199-TR802E048204
  • TR802E048207-TR802E048253
  • TR802E048255-TR802E048449
  • TR802E048457; TR802E048459 
  • TR802E048468; TR802E048470
  • TR802E048481; TR802E048487 
  • TR802E048492; TR802E048505 
  • TR802E048509-TR802E048526
  • TR802E048528-TR802E048548
  • TR802E048550-TR802E048551

The product was also sold under the following identifiers:

SAP IDDescription
71001691803M™ Versaflo™ Powered Air Purifying Respirator Starter Kit, Intrinsically Safe, TR-819E
71001691793M™ Versaflo™ Powered Air Purifying Respirator Unit TR-802E, Intrinsically Safe
71002337323M™ Versaflo™ Powered Air Purifying Respirator Paint Spray Ready Kit TR-800E PSK
71002337633M™ Versaflo™ Powered Air Purifying Respirator Easy Clean Ready Kit TR-800E ECK
71002337663M™ Versaflo™ Powered Air Purifying Respirator Heavy Industry Ready Kit TR-800E HIK
71003176893M™ Versaflo™ Industrial Helmet with Hood Powered Air Respirator Kit TR-800-IHK

Action required:

Stop and Check

If you have a 3M Versaflo Powered Air Turbo/Respirator, STOP using the product immediately and check the label on the bottom of the product housing for the serial number and compare with the list above. 

Corrective Action

The manufacturer has initiated a product recall from end users.

Owners should stop using the product immediately and confirm whether the serial number is in the affected range, if so, visit the following link to arrange a replacement:

  • TR-800 Replacement | 3M United Kingdom

Additional information

PSD notification number: 2602-0262

Notified by: Health and Safety Executive

 

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